Application Food & Beverage Detect, minimize and prevent product loss

Detect, minimize and prevent product loss

Combine innovative technology and in-depth process knowledge to drive down costs and increase yields

Raw ingredients, water and cleaning detergents are required in the manufacture of food products, all of which directly affect the cost of operations. From the receiving and storage of ingredients to the shipment of the end product, each and every manufacturing process must be designed to safely detect and prevent product loss.

Our products, services and solutions for you

Sentasy understand the challenges you face regarding rising costs for ingredients. Precise, reproducible measurements play a crucial role here. Our innovative portfolio of products, services and solutions supports you in consistently preventing any loss. We help you to


  • Optimize plant mass-balance by accurate measurements of transfers and inventory levels

  • Minimize operator errors such as avoiding overfilling or accidental product discharge

  • Reduce losses during change-overs “phase separation”

  • Reduce product give away by ensuring precise concentration measurements

  • Decrease water and waste water cost by optimizing changeovers and CIP efficiency

Application

Receiving of ingredients and cleaning detergents

Whether your ingredients are delivered in liquid or solid form, via ship or truck, loading, unloading and storage requires accurate information regarding the amounts.

Our expertise in the field

Sentasy ensures improved inventory management thanks to complete solutions that range from receipt and storage of the materials, to delivery. This includes solutions for custody transfer.

Product loss monitoring

Accidental losses can occur when operators get distracted, over filling, unintended product to drain are common in food industry.

Our expertise in the field

Spotting accidental discharge or overfilling requires precise monitoring of all process steps. These challenges can be reliably solved with highly-precise level measurement instruments from Sentasy.

Efficient phase separation in cleaning

Know exactly what is in the line and remove the guesswork. Transition sensors determine when each phase of the CIP cycle ends and when the next should begin.

Our expertise in the field

Conductivity, optical turbidity, density or pH sensors are used to determine when product or rinse water is in the line starting the CIP system only if zero product remains after rinsing. Fast response is very important to reduce product and water loss and save time.

Precise concentration measurements

Precise measurement of the product concentration plays a decisive role in recipe adherence to ensure quality of the end product. The smallest deviations have to be corrected, which costs time and money. Worst case, the product has to be disposed of.

Our expertise in the field

With the help of precise concentration measurements, loss can be minimized and costs reduced. Sentasy offers various measurement principles in this case.

Reduce contaminant loads in wastewater

Wastewater in the food production industry contains contaminant loads, such as fats, sugar and solids, for which the manufacturer has to pay additional wastewater treatment fees.

Our expertise in the field

Economically speaking, it’s best to minimize the contaminant load by reducing product that enter the waste stream. To optimize pre-treatment or reduce the BOD load in wastewater with highest reliability and efficiency, Sentasy measure all relevant wastewater parameters to ensure that the wastewater can be discharged into the municipal sewage system or even direct into a body of water safely.

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