Cost reduction in the pharmaceutical industry
Innovative technology and maintenance concepts help reduce costs while guaranteeing quality
The life sciences industry continuously faces new challenges. Broad sections of the population need to be supplied with affordable drugs. While high research costs demand high productivity and reliability, pharmaceutical companies must provide consistently high quality at lower cost. Maintaining profitability, global manufacturing and cost awareness are important. Innovative solutions are more and more requested in this context. We have some ideas for you.
Our products, services and solutions for you
Our industry experts have many ideas on how to cut costs in pharmaceutical manufacturing while improving operational excellence. Using our innovative measurement technology and maintenance concepts can reduce your calibration effort and costs significantly. To control your costs, you should consider to:
optimize calibration or install self-calibrating temperature measurement devices
standardize your installed assets, optimize your stock and increase the availability of spare parts
integrate and evaluate diagnostic data and verify instrument functionality
optimize your water production and distribution loop
Application
Implement innovative temperature measurement
Temperature is one of the main critical measurement points in a bioprocess with strong impact on both, cell kinetics and solubility of dissolved gases. Temperature influences reaction kinetics, cell growth, cell viability and product formation. Therefore narrow-band temperature control and frequent calibration is necessary to meet process requirements and accuracy.
Our expertise in the field
To ensure optimum output and quality, temperature devices should be calibrated regularly. In critical applications a six-month-interval is common. Using innovative measurement technology can reduce calibration effort and costs significantly. Which is why we developed the world's first self-calibration temperature sensor TrustSens TM371. This innovative device offers you fully automated, traceable, inline self calibration that will help you eliminate nonconformities or undetected failures
Standardize your installed assets
Uniform operation and quick replacement of devices: this might sound easy, but it is not. Gaining and maintaining full transparency of the many installed assets in your plant over time is a constant challenge that significantly increases maintenance efforts.
Our expertise in the field
Analyzing your installed assets is the first step to optimized maintenance and plant availability. During this process our experts can identify obsolete or outdated instruments which can then be easily replaced. Not only will your spar parts logistics drastically improve by standardizing your assets, you will also be able to improve and streamline your training efforts in a standardized environment.
Verify instrument functionality
Maintenance and calibration are often considered a time and cost intensive nuisance. However, both maintenance and calibration are key when it comes to safeguarding process reliability and product quality.
Our expertise in the field
Instruments equipped with Heartbeat Technology significantly extend test cycles and supply standardized diagnostic notifications for cost-effective maintenance. The technology offers simple and easy monitoring of the measurement points during daily operation. Errors are recognized in an early stage and production downtime is minimized. Instrument verification validates that all critical components are working properly within the defined specification.
优化您的水生产和水输配
为了避免出现微生物负荷,水必须保持流动状态,并且流速不得低于2米/秒。因此,可靠进行流量测量十分重要,必须定期校准关键测量点。对于净水和注射用水而言,电导率是关键水质参数指标。药典中明确规定了电导率的限定值,必须严格遵守。
我们的行业经验与专业知识
我们的仪表采用Heartbeat Technology心跳技术,可靠进行自监测,有助于优化校准操作,特别是对于连续工艺过程,直接带来更高工厂可用性和更高生产力。进行净水和注射用水测量时,在较低电导率测量范围内不进行温度补偿,这是基本要求。在水分配回路中进行系统校准是一种高效的保证合规的方法。
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